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Thursday, May 31, 2012

Instruction Manual for Operating and Maintaining the Micro-Hydroelectric System in Barú, Costa Rica


*PDF version is available at library link 

Instruction Manual for Operating and Maintaining
the Micro-Hydroelectric System in
Barú, Costa Rica

Harvey Mudd College
Costa Rica Project Team
________________________________________________________________________________________

Introduction
This document presents instruction for operating and maintaining the micro-hydroelectric system in Barú, Costa Rica. The system is designed for operating during wet season, generally from June to December. For dry season, the system is recommended to be turned off.

Wet Season Operation
1. Check electrical connection of generator and inverter. They should be plugged to appropriate spot. The inverter takes few minutes to warm up (Figure 1).

Description: DSC06593.JPG
Figure 1. Inverter and DC and AC circuit breaker

2. Open the two red valves on the micro-hydro station (Figure 2). The valves should be open fully to generate the maximum electricity.

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Figure 2. Two red valves on micro-hydro station

3. Check the filter on the dam site (Figure 3). The filter should be attached before running the system.

Figure 3. Debris filter

4. Open half of the red valve on the dam site (Figure 4), and let water flow into the pipe path for 5 minutes. This prevents PVC pipe shrinkage due to sudden pressure change in the pipe path.

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Figure 4. One red valve on the dam site

5. After 5 minutes, open the valve fully.

6. Check water coming out from the end of pipe path. If the water does not come out, repeat step 2~5 carefully, and check any cracks on pipe path.

7. Check the turbine spinning, and see how much electricity is generated on the inverter LED screen (Figure 5)

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Figure 5. Inverter with LED screen on

Turning Off Operation (For Dry Season)
1. Close half of the red valve on the dam site (Figure 6). Be careful with sudden pressure change in the pipe path.
Description: DSC07545.JPG
Figure 6. One red valve on the dam site

2. Leave the half closed valve for 5 minutes.

3. Close the valve fully.

4. Check the water does not come out from both valves on the micro-hydro station

5. Close both valves on the micro-hydro station (Figure7).

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Figure 7. Two red valves on micro-hydro station

6. Shut off DC and AC circuit breaker (Figure 8).

Description: DSC06593.JPG
Figure 8. Inverter and DC and AC circuit breaker

Maintenance
1. Follow turning off operation above, if there is a crack on the pipe path (Figure 9). Then, contact Harvey Mudd College Costa Rica Project team, and report the problem.

Description: DSC07256.JPG
Figure 9. Example of pipe crack

2. Check the filter frequently, and clear leaves and other organic material that can easily block the water flow. Also, the poor filter makes pipe rock jam into the (Figure 10).

Description: DSC07257.JPG
Figure 10. Example of rock jam into the pipe

3. Clear the wire path, and prevent the wire from submerging in the water, especially during wet season. Also secure the wire path from accumulated rock.

Contact
Professor Hightower (Project Advisor, Harvey Mudd College)
Hightower@hmc.edu
301 Platt Boulevard, Claremont, CA 91711

Sun Hwi Bang (Team Leader, Harvey Mudd College)
sbang@g.hmc.edu
340 Foothill Boulevard, Claremont, CA 91711

Project Blog: hmccostarica.blogspot.com

Reference
Harvey Mudd College Costa Rica Project Team, Implementing Sustainable Micro-Hydroelectric Station in Latin American Commuities
EcoInnovation Ltd. PowerSpout Installation Manual
EcoInnovation Ltd. PoweSpout Technical Manual


Monday, April 23, 2012

Economics Analysis

Here is how we can approach economic analysis for our project


Economics Plays a Key Role
Three costs of producing 1 kWh of electricity:
Capital Cost (paying off the cost of the plant)
Fuel Cost (cost of fuel and sometimes water)
Operation & maintenance cost

consider

Environmental or other regulations or mandates
transmission line availability
local opposition
adequate water supply
risks in construction or operations
availability of financing
others?

Wednesday, April 4, 2012

Costa Rica Rainy Season Map

Costa Rica Rainy Season Map


Links

ACEM
http://www.acem.or.cr/

National Renewable Energy Laboratory
http://www.nrel.gov/

NMSU 2012 Environmental Design Contest
http://www.ieenmsu.com/werc-2/design-contest-2012/

Library

HMC Costa Rica Project Team opens all work to everyone for maximizing public interest. However, please remind our Creative Commons:

Creative Commons License

HMC Costa Rica Project is licensed under a Creative Commons Attribution-NonCommercial 3.0 United States License.

------------------------------------------------------------------------------------------------------------
2012 - Environmental Design Contest


2012 - Winter Service Trip


Previous Document



Tuesday, April 3, 2012

Comments and Feedback from WERC

HMC Costa Rica Project Team truly appreciates kindness and helpful comments and feedback from 2012 Environmental Design Contest. Especially, we express our deepest thanks to Professor Rapisand at University of Texas/El Paso for his enthusiastic interests and invaluable feedback.

  • Capacity factor calculation based on theoretical data.
  • Rat might damage PVC pipe (considering metal pipe)
  • nrel.gov National Renewable Energy Laboratory
  • Calculate kw/cost (cost of generator+equipment+inverter+battery)
    • Compare kw/cost to other generators (nuclear, huge dam) to show efficiency of micro hydro turbine.
  • For off-grid system, battery companies
  • Try to set our goals in phases such as
    • Phase 1 : Case Study in Baru by on grid system
    • Phase 2 : Data Analysis on Telire Site
    • Phase 3 : Systemize cost/deploy unit
    • Phase 4 : Create Social Benefit in Costa Rica  
  • Brochure/Handout is always useful 




"You just have cookie dough, and you are going to make most fabulous cookie from it"




 

Sunday, February 26, 2012

WERC Written Report Outline


WERC Written Report Outline
I.                   Introduction
a.       Abstract
II.                Problem Statement (Task Identification)[Carolina]
a.       Project Objectives
b.      Deliverables
III.             Impact[Jinhwa]
a.       Project Motivation
b.      Educational Impact
c.       Societal Impact
IV.             Project Background[Jinhwa]
a.       Case Study of Residential Micro-hydroelectric system
V.                Design Description
a.       Project Initialization in Costa Rica
                                                              i.      Technical Progress
1.      Dam Construction[Jinhwa]
2.      Micro-Hydroelectric System
a.       Mechanical System[Sunhwi]
                                                                                                                                      i.      Pipe Layout
                                                                                                                                    ii.      Securing Mechanism
                                                                                                                                  iii.      Filter Design
b.      Electrical System [Sam]
                                                                                                                                      i.      Grid tie System
1.      ICE Policy
                                                                                                                                    ii.      PowerSpout Generator
1.      Circuit Board
a.       Issues & Resolutions
c.       Monitoring System[Ozzie]
                                                                                                                                      i.      Wireless Monitoring on Web
VI.             Application of Residential Micro-hydroelectric system in Costa Rica
a.       Off-grid system
                                                              i.      Technical aspect[Ozzie]
1.      Battery (Mostly DC load)
2.      Inverter (Available for more application for AC: radio, etc.)
                                                            ii.      Maintenance[Josh]
1.      Battery schedule
2.      Skilled Labor (local)
3.      Community-based Funding (save money for battery)
4.      Reporting & Follow-Up (Coordination with local universities, etc.)
                                                          iii.      Education[Carolina]
1.      Educating the community with installed system for taking ownership
2.      Educating technical skill for local skilled labor
3.      Forming partnership with local universities or vocational institutes
4.      Generate entrepreneurs
b.      Potential Project Sites

VII.          Project Overview
a.       Project Execution
b.      Current Status
c.       Timeline: Schedule
VIII.       Audits*
a.       Economics
b.      Health & Legal Issues



Tuesday, February 21, 2012

Design Contest Meeting Minutes 21_02_2012

-Date
21/02/2012

Time
06:30 pm

Location
Engineering Lounge

Meeting Called By
Costa Rica
Meeting Type
Planning
Note Taker
Sun Hwi Bang
Project Title
Design Contest
Attendees
Jinhwa Chun, Ozzie Gooen, Sam Ettinger, SunHwi Bang,
Professor Adrian Hightower

Agenda
1


2

3

4

5
6


7


Meeting with new possible team member [Ozzie, Sun Hwi]  
-       Carolina Reyes (HMC Engineering Major 14”, creyes@g.hmc.edu)  
-       Share the summary of previous work
Clarification on technical aspect of micro turbine with Jin Hwa [Sam, Jin Hwa]
-       What kinds of detail we are really looking for
Draw pipe design path by using SolidWork [Sam]
-       Jin Hwa and Sun Hwi need to give Sam measure length and pictures of each path
Keep renewing Costa Rica Blog [Sun Hwi]
-       Our project blog can be used more representatively
Draw and write about numerical evaluation matrix for filtering mechanism. [Ozzie]
Organize details what we have so far for tech memo and following design contest [Jin Hwa]
-       Note that Ozzie and Sam are not on campus during spring break
-       Figure out what we have worked so far and what we miss
Writing on proposal Jin Hwa’s outline [Sun Hwi]




Minutes

Presenter(s)
 Attendees
Discussion/ Comment

Current Task distribution
-       Paper work is due March 15th, so let’s get some work done as much as possible  before spring break beings.

More action items for near future
-       Next meeting is on following  Tuesday at 6:30 pm @ Engineering Lounge


Action Items
Person
Deadline
1
Meeting with new possible team member
Ozzie, Sun Hwi
Tue. Feb. 28th
2
Clarification on technical aspect of micro turbine with Jin Hwa
Sam, Jin Hwa
Tue. Feb. 28th

3
Draw pipe design path by using SolidWorks
Sam
Tue. Feb. 28th

4
Keep renewing Costa Rica Blog
Sun Hwi
Tue. Feb. 28th

5
Draw and write about numerical evaluation matrix for filtering mechanism.
Ozzie
Tue. Feb. 28th

6
Organize details what we have so far for tech memo and following design contest
Jin Hwa
Tue. Feb. 28th

7
Writing on proposal Jin Hwa’s outline
Sun Hwi
End of Feb

8